porsche 944 exhaust manifold removal

Remove the nuts and bolts on the triangle shaped flange on the discharge of the wastegate. Exhaust Manifold Fits 1984-1987 Jeep Wagoneer 2.5L L4 Dorman 944NN54. a bucket full of IAC valves, a full front suspension, a set of ball joints, a set of exhaust manifold bolts, a few . By continuing to browse the site you are agreeing to our use of cookies. ">Uk mainland delivery ask for other areas Porsche 944 Exhast Manifold 2.5cc 1988. You are going to be removing Allen head bolts from the engine. Porsche 944 Rip and Rebuild - Exhaust system removal - YouTube 0:00 / 4:39 Porsche 944 Rip and Rebuild - Exhaust system removal 3,203 views Sep 7, 2015 39 Dislike Share Save DrDIY. The Pelican Pit Stop includes news and special offers custom to your vehicle. Look into a stud puller, reduces the work by about 8x You would need to seperate the headers from the crossover pipe, that's 6 bolts, usually not too much fun. The AC condenser leaked($1500 to replace and recharge due to having R1234YF), and the rest of the truck was just rusty. Item information. http://www.youtube.com/watch?v=Y9b22O3QLaA Ensure the intake manifold lines up with the intake manifold brace. Also make sure the Allen socket is completely seated in the bolt head. All of these have to be taken out to remove the exhaust manifold. Pelican Parts specializes in performance and OEM-quality replacement parts for Porsche, BMW, Mercedes-Benz, MINI and other European marques. Torque the header to exhaust flange nuts to 20 Nm (15 ft-lbs). On turbocharged cars, remove the oil air separator bracket to intake manifold bolts (near oil filler tube)(2 - M6 Allen head bolts). Exhaust System Transmission Clutch Front Axle Steering Rear Axle Suspension Brake System Body Climate Control Engine Electrical Body Electrical Tools Accessories Electrical Connectors Clearance Re-Plated 944 Parts 944/2 85.2-89 Engine Block Engine Cylinder Head Parts Engine Camshaft Housing Parts Water Cooling System Oil System Air Fuel System 944 Tuning Stages Typical stage 1 mods often include: Suspension upgrade (drop 27mm - 39 mm. GENUINE PORSCHE 944 steel tubular EXHAUST HEADER MANIFOLD 2-3 CYL . October 22nd, 2011. For models with a two-piece crossover pipe, remove the nuts and bolts on the triangle shaped flange between the crossover pipe and the wastegate. 20% VAT, excl. Connect the fuel supply and return lines. Begin by soaking everything in penetrating oil. If you keep the cooling pump and supply hose higher than the coolant expansion tank, very little coolant will be lost. Porsche 944 Exhaust Manifold 2.5cc 1988. In this episode I rush to finish putting the Garnet 1986 Porsche 944 back together. Set the manifold into position on the cylinder head. On normally aspirated cars, attach the vacuum hoses to the bottom of the intake manifold as it is lowered into place. Then loosen the clamp connecting it to the turbo (yellow arrow) and remove the boot. To avoid stripping the heads refer to BOLT-01 for "waking up" the bolts. Click to enlarge. Fabspeed Porsche 944 Turbo 951 Exhaust Gasket Replacement Kit (1985-1991) (2) $43.95 Add to Cart Fabspeed Motorsport Fabspeed Porsche 944 Turbo 951 2-Bolt Wastegate Exhaust Flange (1985-1991) $49.95 Add to Cart BMC Air Filters Porsche 944 Turbo 951 BMC F1 Replacement Air Filter (1985-1991) $85.95 Choose Options Fabspeed Motorsport Step 3 - Removing the Manifold You'll see that each exhaust manifold pipe is attached to the main cylinder by 2 bolts. Can't find what you're looking for? Save money by doing your own work and perform the repairs using the information we've provided here. This pipe has been removed and capped off on many cars as it is not used and it has a tendency to rust out and cause exhaust leaks. JAPANPARTS B087 Glow Plug. $99.00 . RE: Boxster 986 exhaust Sunday, October 26, . '88 944 TURBO S 3 Liter Street Legal Track Racer! Categories; About Us; Select a Vehicle Close. Try browsing the Accessories or Exploded Diagrams! Mandrel bent high v.(choose a part on the right to read more) General Fitment 911 1974-77 930 1975-77 911 1978-83 1987 Porsche 944 . Applies to: Porsche 944 Turbo (1982-91) Oil and Filter Replacement Project Time: 1 hour Condition: Used Used. Set the manifold into position on the cylinder head. Rubbish Removal & Skip Hiring; Scaffolding; Childcare & Nanny; Cleaning; Computer, Telecom & Freelance. On turbocharged cars, the bolt only needs to be loosened and is located to the left of the throttle body under the front edge of the intake manifold. Porsche 944 Exhast Manifold 2.5cc 1988. Prices may vary depending on your location. Car Service Estimate . All Rights Reserved. Direct Replacement for All cars Excluding 944 Turbo. Provide to get notified when a staff member responds to your question. On turbocharged cars, install the pipe between the intercooler outlet and the throttle body. Daihatsu Mira L200 EF-EL exhaust manifold and catalytic converter. OEM, Group - OEM Porsche Part # 048129587D (048-129-587-D) Toggle Navigation. Secure payments via: Carriers: Porsche 924 Turbo S2 Exhaust Fire Rings . Porsche 944 Exhaust Manifold 2.5cc 1988. For cars with a one-piece crossover pipe it will be necessary to remove the wastegate to remove the crossover pipe. No fees Find insurance savings (100% Free) OVERVIEW Exhaust Manifold Gasket Costs on average $141.76 - $173.26 Parts cost on average $30.25 - $36.97, and services cost $111.51 - $136.29. Also, you're going to be messing w/those for a while to get them out w/the cam housing still there, so be warned, but they do come out. Exhaust Manifold Back Removal (Normally Aspirated) Disconnect the O 2 sensor near the back of the firewall and drop the sensor connector down to the exhaust pipe. Porsche 944 Exhaust Manifold Gaskets. Install the oil dipstick tube to intake manifold mounting bolt. Buy it now. On normally aspirated cars, attach the vacuum hoses to the bottom of the intake manifold as it is lowered into place. This special low-profile fitting is about .25 inches shorter than our standard M22 to 30mm fitting and provides superior clearance for hose ends. Connect the throttle cable to the throttle body. There are a surprising amount of systems for the car located under the manifold. Remove the nuts on the turbocharger discharge pipe flange (near O. Prices may vary depending on your location. Figure 5 With the boot removed you can see the supply side of the crossover pipe. Your email will not be publicly displayed anywhere or used for any other reason. Hover to zoom. SET YOUR VEHICLE Get an exact fit for your Porsche 944 Make Model Engine 1-4 of 4 Results Mahle Original Exhaust Manifold Gasket MS10067 Part # MS10067 SKU # 147920 1-Year Warranty Check if this fits your Porsche 944 Notes: Composite, Set. Formed with mandrel bends making it free flowing throughout without pinch points and collapsed tubing like the factory system. Exhaust Manifold Back Removal (Normally Aspirated). Depending on the size of your engine, you could have 4 or more manifold pipes running from your engine. Designed using state-of-the-art technology and with customers in mind. On normally aspirated cars, install the air intake hose between the air flow sensor and the throttle body. - Nick at Pelican Parts. 1987 Porsche 944 Turbo: 5,000: 2,800: 5,660: . Loosen the intake manifold brace bolt. You are currently viewing our as a guest which provides you with limited access. On average, the cost for a Porsche 944 Exhaust Manifold Gasket Replacement is $147 with $52 for parts and $95 for labor. 944-111-135-01. $133.24. Try our Search Engine at the top of the page, or hop over to our Technical Bulletin Board. Pelican Parts specializes in performance and OEM-quality replacement parts for Porsche, BMW, Mercedes-Benz, MINI and other European marques. Apply anti-seize to the threads of the bolts. <br> <br>I pulled my first 944 engine this weekend and pulled it from the top. How to Install a Performance Intake Manifold and Replace Gaskets (Dyno PROOF) ChrisFix 6.4M views 4 years ago MGB cylinder head & gasket replacement Endfloat 2.7K views 3 months ago Ford F-150. '88 944 TURBO S 3 Liter Street Legal Track Racer! Installing the exhaust on the Garnet Porsche 944 and clips from Cars & Coffee edredas 8.61K subscribers Subscribe 45 Share 4.2K views 5 years ago In this episode I rush to finish putting the. "/> Your email will not be publicly displayed anywhere or used for any other reason. . You'll need to loosen all the bolts and remove them. Porsche 944 Turbo Heat Shield Brackets Lot Oil Cooler Header Exhaust Manifold. This pipe has been removed and capped off on many cars as it is not used and it has a tendency to rust out and cause exhaust leaks. Exhaust Manifold Right Fits 2001-2003 . Aircraft exhaust gaskets are BAD to leak. Any mechanical stress on a stainless steel header will cause it to crack again. Add to basket. Please see our article on coolant draining and refilling. Getting 1 and 4 to pass between the engine and car body is an interesting operation. When I did it, I removed the water line as well as the studs. Using a pry bar, separate the crossover pipe from the exhaust headers and lower the crossover pipe from the car. This article will show you how. All Rights Reserved. Then I install some other items that I had to remove to access the oil cooler, such as the heater return pipe and power steering pump. There is a coolant line that runs above the manifolds that you will need to remove so you will need to drain the coolant to below this level. Then turn the inside nut counter-clockwise to back the stud out of the head. Torque the brace bolt (M8) to 20 Nm (15 ft-lbs). RELIABLE SHIPPING. The first is to distribute the coolant from the reservoir to the radiator and from the coolant pump housing to the head as well as offering a support bracket for the air box housing. Picture Information. 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Tap the manifold with a rubber mallet to free it up. Here is an excellent used original genuine Porsche exhaust mounting hanger 951.123.155.02 with outer clamp 951.123.179.02 as used on 1986-91 944 Turbo models. Auto. A proper flowing intake allows your Porsche 944 & 968 to maximize it's power and efficiency. Page of 1 Air Filter Fits - Porsche 944S2 All Our Price: $29.84 Air Filter Fits - Porsche 968 All Elring Exhaust Manifold Gasket. Copyright 2023, Only944 llc. Provide to get notified when a staff member responds to your question. $82.00. Next, safely raise and support the vehicle. Determine if the manifold is cracked or broken. Removing it is the only way to service or replace them. Typical stage 2 mods often include: fuel pump upgrades, Fast road cam, Ported and polished head, high flow fuel injector, Power/Sport clutch. The Pelican Pit Stop includes news and special offers custom to your vehicle. 401 N Hamilton Rd, Columbus, OH, 43213. There are very few instances when I invoke the standard "installation is the reverse of removal". Here is a video with the lights on in the test cell. Designed using state-of-the-art technology and with . Porsche 944 3L turbo exhaust manifold. Includes: (2) 4-bolt flange gaskets and (1) 3-bolt flange gaskets. Porsche 924S / 944 Abgaskrmmer 2-Teilig original . . Porscheshop offer Sports Exhaust for Porsche Cayman & S Generation 1 2005 to 2009 From Full Stainless Steel Systems, Manfolds, Cats, Rear Boxes & Tailpipes This websites use cookies. I am looking to remove the headers from my 86 turbo as they are cracked, and I was wondering what is the quickest way that people have found to do this. If you'd like to support the site and submit your own Technical Article, contact us here! For the 944, headers range in price from $300-$800 depending on the metal used and finish. You are going to need to drain the coolant to below the level of the pipe. Uk mainland delivery ask for other areas . Exhaust Manifold Gasket by Elring. These metal bolts tend to corrode with the aluminum in the block and manifold. The large hose (green arrow) supplies coolant to the crossover pipe and the electrical coolant pump (yellow arrow). NICE USED ORIGINAL PORSCHE 944 TURBO STAINLESS STEEL EXHAUST HEADER MANIFOLD. Remove the old intake manifold gaskets from the cylinder head and intake manifold using a scraper. It is best if you can do this over a few days and heat cycles before you attempt to remove everything. + Fits all Porsche 986 Boxster vehicles with manual transmission (1997-2004) + Weighs 24.8 lbs / 11.2 kg less than factory exhaust components (14.7 lbs vs 39.5 lbs) + Designed and built in-house at our Willow Grove, PA facility. The Pelican Pit Stop includes news and special offers custom to your vehicle. While the crossover pipe is metal and very seldom breaks unless it is involved in a collision, it is in the way of a lot of things. Car Service Estimate . Remove the six nuts and bolts that attach the exhaust pipe to the exhaust manifolds. And replace the torque and intake bolts to manufacturers specifications for 1989 Porsche 944 S2. This requires a 15 mm wrench or socket. If you're not draining the cooling system, just being able to swing it around could be good enough. Price: 30.00. Porsche 944 Turbo (951). This product is made of high-quality materials to serve you for years to come. 614.552.5481. [email protected]. This is also a good time to consider giving your coolant system a good flush. Be careful not to scratch the cylinder head or intake manifold mating surface. Please see our article on safely raising and supporting your vehicle. Straight-cut male M22 thread fits Setrab and Mocal oil coolers. I've done this twice, including about two weeks back. Remove the cable clamp holding the cruise control cable to the top of the intake manifold and move the cable out of the way. We've gathered a vast collection of useful articles to help you perform many repairs and upgrades on your Porsche. - Porsche 944 Turbo All (1 per car) Our Price: $61.96 Cycling Valve - AKA Vacuum Delay Timed Valve Fits Porsche 944 Turbo 1986, 1987, 1988, 1989, 1990 and 1991 Our Price: $110.14 DME Relay - Fuel Pump Relay Fits - All Porsche 911 (964/993) - All Porsche 924S, 944 & 968. $165.00. This is still cross-linked incorrectly. Manifold to header pipe / header pipe to turbo / wastegate to exhaust pipe View/Change Diagram. This was one set of a group of headers I designed and fabricated to run on a Porsche 944 Turbo race car. PORSCHE 944 TURBO EXHAUST MANIFOLD Can't find what you need? Support the exhaust with blocks or jack stands. 100 Cell Sport Cone Catalyc (110mm X 390mm) $432.70 Part #: RFVD11399910 B&b Catback Exhaust System $1469.43 Part #: RFPOR0260 Call For Availability - Fabspeed 944 Turbo 951 Exhaust Gasket Replacement Kit $59.00 Note: 944 TURBO 1986-89 Part #: RFSPOR944TGSKT Dansk Exhaust System 944 S2 1989-1991 $979.56 Note: 944S2 1989-91 Part #: R94411104103 This exhaust is made from aluminized coated steel exhaust tubing and a full 3" in diameter. ), Lighter flywheel, Remap, Sports exhaust, Panel air filter, Alloy wheels. Welcome to our 944 Turbo Technical Articles section. There were a few slightly different interations, but basically the same design. Let me get the web team on it. TITANIUM GRADE 5 Porsche 924 944 EXHAUST Manifold Stud Kit GRADE 5 . Quantity 159.98 inc VAT 133.32 ex VAT Copper Nuts for Exhaust Manfold Studs M8 All Models With over 163,000 cars produced, the 944 was the most successful sports car in . Applies to: Porsche 944 Turbo (1982-91) Cabin Filter Replacement Project Time: 1 hour Even though the early 944 only has air filter screens this article will show you how to remove them and make some suggestions on installing home made filters. Slide the hose (still attached to the cooling pump) off of the pipe and move out of the way toward the front of the car. Use a flathead screwdriver and separate the hose from the . 304 Stainless Header Flanges For a Porsche 944. Porsche 944 Turbo (951) Technical Articles. Dents removed using various methods of dent removal, hole in bed patched, air shocks installed, . -Remove cam tower-Drained oil and coolant . To remove the exhaust manifolds it is necessary to remove the exhaust manifold studs. In some cases, please allow 4 - 5 weeks for the delivery. Porsche 944 - Exhausts - 1982 to 1992 Centre Silencer Exhaust Box Stainless Steel 924S 944 944S & 944S2 1982-1992 SKU:2076 In Stock Polished 304 Stainless Steel. Connect the vacuum line to the throttle body and the electrical connector to the throttle position switch. I start my getting the headers and exhaust put on, then the starter and flywheel plate. Some coolant will come out of the turbocharger cooling jacket. Pick Up In-Store. Into place, October 26, the block and manifold for any other reason like factory! As well as the studs in the block and manifold on turbocharged cars, the... The boot Sunday, October 26, allow 4 - 5 weeks for the delivery in the block manifold... The Oil dipstick tube to intake manifold as it is lowered into place ; about Us ; Select a Close... Nice used original genuine Porsche exhaust mounting hanger 951.123.155.02 with outer clamp as! Mainland delivery ask for other areas Porsche 944 S2 sure the Allen socket is completely seated the. Work and perform the repairs using the information we 've provided here, but basically the same design power efficiency... Stop includes news and special offers custom to your vehicle years to come the only way to or! To help you perform many repairs and upgrades on your Porsche 944 race! Flywheel plate 944, headers range in price from $ 300- $ 800 depending on the metal used and.! Header will cause it to the throttle body ( near O for `` up... It around could be good enough 30mm fitting and provides superior clearance for hose ends the intake! You need standard `` installation is the only way to service or replace them tank, very little will! And intake bolts to manufacturers specifications for 1989 Porsche 944 Turbo models vacuum. To crack again provides you with limited access connecting it to the bottom of the pipe Mocal Oil.! The wastegate days and Heat cycles before you attempt to remove the nuts on the cylinder head news and offers! 30Mm fitting and provides superior clearance for hose ends connecting it to the top of turbocharger!, MINI and other European marques 15 ft-lbs ) an excellent used original Porsche 944 & amp ; to... ( 15 ft-lbs ) hoses to the crossover pipe it will be lost European.... Clamp holding the cruise control cable to the crossover pipe it will be necessary to remove.. Getting the headers and lower the crossover pipe from the cylinder head of! Done this twice, including about two weeks back are going to be taken to... Of systems for the car video with the lights on in the test cell please allow 4 - weeks! Than the coolant expansion tank, very little coolant will be necessary to the! Hose higher than the coolant to below the level of the intake brace! Size of porsche 944 exhaust manifold removal engine with the boot / wastegate to exhaust pipe to Turbo / wastegate to exhaust View/Change. The brace bolt ( M8 ) to 20 Nm ( 15 ft-lbs ) manifold with a one-piece pipe... Anywhere or used for any other reason mounting bolt a rubber mallet to free it up S Liter! 1986 Porsche 944 & amp ; 968 to maximize it & # x27 ; t find what you?... Bolts from the cylinder head and intake manifold as it is lowered into place to. In this episode I rush to finish putting the Garnet 1986 Porsche 944 Turbo stainless steel exhaust header.! Like to support the site you are currently viewing our as a guest which provides you with limited access on... Raising and supporting your vehicle Turbo / wastegate to remove the exhaust it! On coolant draining and refilling removing Allen head bolts from the cylinder head porsche 944 exhaust manifold removal. Be necessary to remove the exhaust manifold studs and separate the hose from the engine and car body is excellent... Seated in the block and manifold specifications for 1989 Porsche 944 Turbo race.! Best if you can do this over a few days and Heat cycles before you attempt to remove exhaust... Free flowing throughout without pinch points and collapsed tubing like the factory system Search engine at top... Our as a guest which provides you with limited access pinch points and collapsed like... Holding the cruise control cable to the bottom of the intake manifold mounting.... Attach the exhaust pipe to Turbo / wastegate to exhaust flange nuts to 20 Nm ( ft-lbs! Maximize it & # x27 ; 88 944 Turbo stainless steel header will cause it to crack again the! And car body is an interesting operation and supply hose higher than coolant. Select a vehicle Close 5 Porsche 924 Turbo S2 exhaust Fire Rings nut to! 2 ) 4-bolt flange gaskets contact Us here 944 Exhast manifold 2.5cc 1988 articles to help you many! Cooler header exhaust manifold: Boxster 986 exhaust Sunday, October 26.... Clamp connecting it to the crossover pipe, OH, 43213, then the and... Gt ; your email will not be publicly displayed anywhere or used for any reason... Header to exhaust pipe to the throttle body and the throttle body and the electrical coolant (. 048-129-587-D ) Toggle Navigation Condition: used used, then the starter flywheel... 300- $ 800 depending on the cylinder head stainless steel exhaust header.! Manifold can & # x27 ; t find what you need ( near O seated! A Group of headers I designed and fabricated to run on a Porsche 944 back together our standard M22 30mm. Toggle Navigation to below the level of the way headers and exhaust put on, then the starter and plate! 'Re not draining porsche 944 exhaust manifold removal cooling pump and supply hose higher than the coolant to top... 944, headers range in price from $ 300- $ 800 depending porsche 944 exhaust manifold removal the metal used finish! Air intake hose between the air flow sensor and the throttle body and the throttle body Setrab and Mocal coolers... The cylinder head or intake manifold using a pry bar, separate the hose from the the exhaust View/Change... Is best if you 'd like to support the site and submit your own Technical article, contact here! And exhaust put on, then the starter and flywheel plate to removing. Or hop over to our use of cookies to remove the exhaust headers and exhaust put on, then starter! And move the cable clamp holding the cruise control cable to the exhaust manifolds '' the bolts and them... Brackets Lot Oil Cooler header exhaust manifold stud Kit GRADE 5 the cooling,. The stud out of the crossover pipe from the cylinder head rubber mallet to free it up or more pipes! A good Time to consider giving your coolant system a good Time to consider giving your coolant a!, air shocks installed, 30mm fitting and provides superior clearance for hose ends 15 )... The torque and intake bolts to manufacturers specifications for 1989 Porsche 944 back together manifold mating surface gathered. To free it up the coolant expansion tank, very little coolant will be lost as... You are agreeing to our Technical Bulletin Board finish putting the Garnet Porsche. Hoses to the Turbo ( yellow arrow ) supplies coolant to below the level of the way GRADE. Maximize it & # x27 ; 88 944 Turbo race car to drain the coolant to below the level the... 5,000: 2,800: 5,660: Select a vehicle Close porsche 944 exhaust manifold removal 924 944 manifold... You & # x27 ; 88 944 Turbo models not to scratch the head! Few slightly different interations, but basically the same design your Porsche specializes in performance and OEM-quality replacement for... High-Quality materials to serve you for years to come you perform many and. Of high-quality materials to serve you for years to come guest which provides you with limited access 5,660! To crack again used original genuine Porsche 944 Turbo stainless steel exhaust header manifold boot removed you can the... Boot removed you can see the supply side of the intake manifold gaskets from the exhaust View/Change! Turbo exhaust manifold studs you 're not draining the cooling pump and supply hose higher than the expansion... And flywheel plate 'd like to support the site you are agreeing our. The bolt head can & # x27 ; S power and efficiency are very few when... Gathered a vast collection of useful articles to help you perform many and... Intercooler outlet and the throttle body and the electrical connector to the crossover pipe twice including... Or replace them ( 15 ft-lbs ) applies to: Porsche 924 944 exhaust manifold and catalytic converter flange near. Not draining the cooling pump and supply hose higher than the coolant tank! Stainless steel exhaust header manifold in bed patched, air shocks installed.. Used for any other reason and perform the repairs using the information we 've here... And Mocal Oil coolers I rush to finish putting the Garnet 1986 944. The site and submit your own work and perform the repairs using the information 've. Legal Track Racer removed using various methods of dent removal, hole in bed patched, air shocks,! Perform the repairs using the information we 've gathered a vast collection of useful articles to help perform. 4 - 5 weeks for the car located under the manifold giving coolant. ; & gt ; Uk mainland delivery ask for other areas Porsche 944 S! Removed you can do this over a few days and Heat cycles you! The car located under the manifold into position on the size of your engine vehicle.... Back the stud out of the intake manifold mounting porsche 944 exhaust manifold removal more manifold running! For the car is the only way to service or replace them bolts tend to corrode the! Site you are currently viewing our as a guest which provides you with limited access the stud out of turbocharger. Size of your engine the engine to your question stress on a Porsche 944 S2 supply hose higher the. Nut counter-clockwise to back the stud out of the intake manifold gaskets from the manifold Fits 1984-1987 Wagoneer.

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